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Y Axis Loses Square While Running

Discussion in 'CNC Mills/Routers' started by DxN32, Sep 23, 2019.

  1. DxN32

    DxN32 New
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    Ran the hello world program for the first time today and after it finished Y2 was about 1.5 inches behind Y1. Could this be due to current adjustment on blackbox or uneven cable lengths or a combination of both?

    Thanks
     
  2. Alex Chambers

    Alex Chambers Master
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    We need more info to help with this. What machine - belt or screw drive? What controller electronics and control software?
    Look for loose connections in drive - pulley fixing to motor or motor coupling to leadscrew.
    Alex.
     
  3. DxN32

    DxN32 New
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    Lead screw, 1500x1500, Blackbox, open builds control and already checked couplers...all tight
     
  4. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Custom machine?
    1500 is a little long for our leadscrews (whipping issues etc) not sure if that causes issues here

    Other than that:
    1. Set current pot to about the same as Y1
    2. Recheck couplers, they may feel tight but under fast acceleration/deceleration it could budge if it's not tight enough
    3. Wiring: loose or intermittint connection could be breaking a few random times through the move as it's tugging on the wiring, but tests fine on one end.
    4. Does long jog moves back and forth cause issue too?
     
  5. DxN32

    DxN32 New
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    #5 DxN32, Sep 23, 2019
    Last edited: Sep 23, 2019
  6. DxN32

    DxN32 New
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    I’m in the garage right now and discovered that Y1 comes to a stop a lot faster than Y2. Any ideas?

    EDIT: I lowered the axis acceleration on all the axis to 100mm/sec. seems to have fixed it. I’ll run a few more tests and see where my sweet spot is.
     
    #6 DxN32, Sep 23, 2019
    Last edited: Sep 24, 2019
    Alex Chambers likes this.
  7. Peter Van Der Walt

    Peter Van Der Walt OpenBuilds Team
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    Still feels like a loose pulley on y2, fast deceleration chugging on it after motor has stopped.
     
    sharmstr likes this.
  8. DxN32

    DxN32 New
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    Triple checked couplers....all tight
     
  9. sharmstr

    sharmstr OpenBuilds Team
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    When you assembled the machine, did you notice if was harder to thread the Y2 screw through the nut block? There have been multiple reports of the nut blocks being too tight. This might be causing lag, especially during rapid acceleration. You should be able to feel a difference in resistance when turning by hand with the motors off. If you think that might be an issue, the fix is basically to let it wear in and use some dry silicone spray on the screw.
     
  10. DxN32

    DxN32 New
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    Nope. Super easy to thread through the blocks.
     
    sharmstr likes this.

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