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Scanner for ultrasonic plate testing.

Discussion in '3D Scanners' started by Rahul Pathare, Dec 24, 2017.

  1. Rahul Pathare

    Builder

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    Dear Friends,
    Myself Rahul Pathare from India, I want to develop one scanner fro ultrasonic testing.
    Project: Inspection of steel plates through Ultrasonic flaw detector with Automatic Scanning.
    Scanner Size: 500 mm X 500 mm work space
    This scanner has to move in X 0 to 500 mm in one step (Speed 100 mm/second) & Y Direction has to move only 10 mm or 20 mm in one step.[​IMG]

    X Direction Scanning

    Start 0 -----------------------O----->------------------- 500 Stop

    20 mm Travel in Y direction

    Stop 0 -----------<------------O------------------------- 500 Start

    Scanning operation automatic Start & Stop operations by manually.
    This scanner required Probe holder which capable to hold 10 mm diameter to 26 mm diameter probe with weight approx 200 gm.

    thanks in advance & awaiting for your valuable reply.
     
  2. Joe Santarsiero

    Joe Santarsiero OB addict
    Staff Member Moderator Builder

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    What is your question Rahul?
     
  3. Rahul Pathare

    Builder

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    Hi Joe,

    Thanks for your reply

    I want to build one Scanner for Ultrasonic Testing of Steel plates which can work by remote.
    In ultrasonic testing we are using transducer for detection the flaws in plates.
    In this testing we need to scan 100% plate surface which is approx 2.5 meter wide & 6 to 12 meter long, & Manually it's very tadius task.
    also this work is not in workshop we have to go different different locations.
    Hence I am wish to get one scanner which scan the plate with holding transducer in X & Y direction & technician handle this scanner with remote.
    Its similar to draw a rows on paper
    In X direction we want 500 or 1000 mm travel distance in one scan
    Because of limitation of Transducer diameter we are able to scan only 20 mm area in one scan.
    hence in Y direction we have move for only 20 mm again X direction with distance of 500 or 1000 mm.
    (Our Scanning speed is limited to 100 to 150 mm per second).

    upload_2017-12-26_10-9-53.png

    If you want see the actual ultrasonic testing video please see the you tube video.
    C45 Steel Plate ultrasonic flaw detection UT -- Songshun steel


    I required portable scanner which I can carry easily on site & do the inspection.

    Hope you will understand my requirement & guide me.

    Thanks in advance & awaiting for your valuable reply.

    Rahul Pathare
    Whats app No: +91 9320062699.
     
  4. MaryD

    MaryD OpenBuilds Team
    Staff Member Moderator Builder

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    Have you made any progress on this?
     
  5. Rahul Pathare

    Builder

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    Hi

    I have not did anything because i dont have any idea how to do it.
    & i have not received any suggestion from anybody.

    please advice with design ideas.

    Thnaks
     
  6. Rick 2.0

    Rick 2.0 OpenBuilds Team
    Staff Member Moderator Resident Builder Builder

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