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Aluminum Knuckle Multi Tool.

  • Software:
    Fusion 360
    Machine Time:
    20 minutes
    Bit or Laser Size:
    1/8 and 1/16 2 flute end mills (kyrocera)
    Feeds & Speeds:
    (1/8) 575 mm/min .5mm doc.
    (1/16) 350 mm/min .4mm doc.
    .25" 6061 aluminum bar
    image.jpg Cut this in about 20 minutes total on my Mini Mill. I finished it with a deburring tool and some 320 grit sandpaper. It cut great on the first try with just a little cutting oil and vacuum to collect chips. I'm happy with the finish mostly, but the areas where the tabs were could look a little better. Overall I'm really happy with how it looks.

    * I know these are illegal in many states, but I won't be carrying them around with me. I just made it for fun.

Attached Files:

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User Comments

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  1. melt.burn.make
    Do the indentations for the wrenches or bottle opener hurt when you wear or use them as knuckles?
    1. Cowbell321
      No they aren't noticeably uncomfortable. They are rounded so that helps, but if you wanted I guess you could add a chamfer and make some type of flip jig to get the other side, or use an underside chamfer tool ( I really want to try one of these out.)
      Cowbell321, Jan 27, 2018
  2. Mark Carew
    Cool stuff @Cowbell321 :thumbsup: If you could post the file would be great. Thank you for the share
    1. Cowbell321
      Thanks, I just uploaded the step file.
      Cowbell321, Dec 31, 2017
      Mark Carew likes this.
    2. Mark Carew
      That you sir!
      Mark Carew, Jan 2, 2018
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