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Losing Z positioning during processing of file

Discussion in 'CNC Mills/Routers' started by Ats101, Jun 6, 2024.

  1. Ats101

    Ats101 New
    Builder

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    Hi all,

    I purchased second hand UK rebranded Chinese CNC machine with 8 x 4 ft bed. It has the generic Rich Auto controller.

    I did a flawless 2.5 hour cut yesterday with over 30 pieces - I am impressed by the accuracy of the machine.

    This morning I turned on my machine and when homing the axis. Z decided to travel down rather than up - I had to hit the emergency. I'm glad I was paying attention ha. After turning the machine on again, I skipped homing. When I pressed Z+, the head moved down. Then I pressed Z- which operated correction. I hit Z+ again and it started working correctly,. I then homed and it did indeed travel up towards the limit switch.

    After, I began to process a file and even though on Vcarve my depth of cut was that of the thickness of the material, it was leaving slightly more than an 'eggshell' layer at the bottom. I cancelled the file and checked the Z zero - this was not consistent with what I set it to. it was 2mm higher. I then homed Z. I when I went to Z 0, it was correct.

    I checked the collet and it was tight.
    I checked the motor shaft coupled grub bolts and there was tight. There was no play or backlash.


    There only difference between yesterday and today was the program. Yesterday I was cutting 18mm hardwood ply in 6 passes. Today I tried 5 passes with a 4mm compression bit. This seems to be a very powerful machine. Surely I can power through - unless that chips are being compacted into the cut??

    I changed back to cutting in 6 passes and it was flawless thankfully.

    With the issues outline above - I have ruled common mechanical issues.

    Could it be electrical (EMI, loose wire) - I have to investigated this yet.

    Thank you.

    Ats.
     
  2. Alex Chambers

    Alex Chambers Master
    Moderator Builder

    Joined:
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    I am not familiar with your controller, but the symptoms suggest two possibilities - first, one loose connection to your Z stepper motor. Second, not homing as soon as you switch on - this sets a reference point (the back, right, up corner as the maximum dimension for each axis) for all future moves.

    Alex.
     

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