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CNC OX with Mach3

Discussion in 'CNC Mills/Routers' started by Doug Pittman, Mar 30, 2016.

  1. David the swarfer

    David the swarfer OpenBuilds Team
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    you need to make sure that when you command the X and Y to go a certain distance, that they actually go exactly that distance.
    so if you do
    G91 G21 X50
    then X should move the tool exactly 50mm to the right.
    G91 G21 Y50
    will do it for the Y axis.

    Now, if the movements are not exact, you need to calibrate:
    C-Beam™ Machine - Plate Maker | Page 36 | OpenBuilds
    (you may need to reload that page to get it to jump to the correct post)
     
  2. Doug Pittman

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    Greetings all
    As I was fine tuning the cnc I dicovered the one stepper motor is defective. That would be the reason for the bad circle and calibration. My question is should I replace all three or just the one?
    Doug
     
  3. Joe Santarsiero

    Joe Santarsiero OB addict
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    Hey Doug,
    If only one is bad then why replace all three? How did you verify the motor is bad?
     
  4. Doug Pittman

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    Greetings all
    The past few days have been great the cnc is running accurately and now I am looking for a good cam program to turn my dxf files into g code. Any suggestions from the forum.
    Doug
     
  5. Doug Pittman

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    To fix my machine I started at the beginning making sure the table was square, replacing two stepper motors and setting the machine up in inches and not mm. Once all that was done I was able to cut a 4 inch circle out of metal and other gcode files that uses pockets and squares. I also made a small vacuum table to hold the pc I made it with the cnc. Just today I bought a mach3 license and looking for a good cam program to convert my dxf files into gcode.
    Thanks for the input. I will post videos later to youtube.
    Doug
     
  6. Florian Bauereisen

    Florian Bauereisen Well-Known
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    Estlcam is a good and easy to use cam - quite cheap too.
    CamBam is very powerful and better suited to do multiple parts on a say sheet..
    I use both and could not be more happy.

    both do 2,5d very well.

    greets

    flo
     
  7. Doug Pittman

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    Greetings all,
    I am trying to cut aluminum with an 1/8 3 flute end mill I have set the rpms to 11000 and as soon as the mill touches the material it snaps. I have a feed rate set to 20 not sure where else to turn at this point. I followed all recommended settings by the end mill manufacturer. any help would be great
    Doug
     
  8. Joe Santarsiero

    Joe Santarsiero OB addict
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    And maybe try ramping the toolpath.
     
  9. Florian Bauereisen

    Florian Bauereisen Well-Known
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    Hi,
    3,4,5, toothed bits are for harder material like steel.
    Try 1 fluted, dedicated aluminium bits.
    Don`t know about your spindle but mine would not have enough torque at 11 000 so it might snap simply because it stalls?

    greets

    flo
     
  10. daisosasen01

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    Great read, I'm sure this will help me on my setup. @Doug Pittman How is your CNC coming along? I have a C-beam from the online store. I'm going to use it to make my own Sphinx XL with linear guide rails. Any tips for making sure the frame does not flex? I am using C-beams 500mm Linear guides with threaded rod. Should I upgrade to Ball screws?
     
  11. Gobucksohio

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    Be sure you have given. G01 and a federate.
     
  12. David the swarfer

    David the swarfer OpenBuilds Team
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    ALWAYS ramp into metals. just, ALWAYS (-:
     
    Giarc likes this.

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