Welcome to Our Community

Some features disabled for guests. Register Today.

Beginner A Pirate Cutlass

Rating:
5/5,
  • Software:
    Vectric V-Carve Desktop
    Machine Time:
    Workbee 1000mm x 750mm (Screw Driven)
    Bit or Laser Size:
    3mm
    Feeds & Speeds:
    Roughing - 3mm Endmill - Speed 900mm/min - Plunge 420mm/min - Stepover 40%
    Finishing - 3mm Ballnose - Speed 900mm/min - Plunge 450mm/min - Stepover 10%
    Cut=out - 3mm Endmill - Speed 900mm/min - Plunge 420mm/min
    Materials:
    10mm MDF
    Design & Create "Cutlass" 3D model
    What do you say when the Capt. asks you to build him a sword...Answer - "Aye Aye Captain" (for fear of being Keel-hauled!)
    Checking around me timber pile and stacked neatly behind a large wooden barrel of the finest Rum I spied a decent sized piece of MDF. (not the best material to sail the seven seas with but needs must as they say) I duly whipped this down to 300x 550mm and squared everything off on the CNC, proceeding to set up the tooling for the job in-hand. Everything went to plan if a little lengthy for the roughing strategy but the captain didn't seem to mind. Once finished the two skins seemed a little thin around 8mm each at the highest point down to almost nothing along the blade edge. I was fairly light, but remember the Capt. was only 3yrs old so it should be a perfect fit. Of course, I'm not going to leave any pointed or sharp edges I don't want a parental mutiny on my hands. The video below shows some of the stages in the development of the cutlass prior to clean-up and decoration. Again its been a nice little project and whilst no "pieces of eight" changed hands it was an honour to forge such a piece for Capt. Skunkbeard. master of the seas.
    There is still quite a lot of cosmetic/decorative work to be done on this implement before its truly ready to present to the bearded one. I will post further images here as time passes on the progression of such.





    Decor2.jpg

    Some of the decorative items I wish to add to compliment this little project

    decorate.jpg

    Once you acquire the Cutlass model from Design & Make,
    If using the .crv files below you will have to adjust or modify the tool-paths to suit the mills you have available.
    Remember I am a novice, and there may be flaws.
    Thanks for watching thus far I will post more files on the decoration of the sword as and when the time suggests.

    cutlass.jpg

    Decoratively the Cutlass is almost complete, just a little gold Bakers Twine to disguise some knots made whilst adding the beadwork.
    I think I have escaped "walking the Plank" for another while...
    The problem now is, The Capt'n has a brother.
    Thank You for following my little adventure its been a pleasure having you onboard.

    Regards
    C
    Decor2.jpg decorate.jpg cutlass.jpg

Attached Files:

Share this Project

MFCarew, Award, Matthew Bates and 3 others like this.

User Comments

To post comments and download files, simply sign up and become a member!
  1. Alex Chambers
  2. MaryD
    Really nice project!
  3. Alex Chambers
    Hi @Colin Mccourt, you appear to have uploaded the g code files but not the vectric ones - is that what you meant to do?
    Alex. :):)
      Colin Mccourt likes this.
    1. Colin Mccourt
      Oops!.. (amended) I had to zip it to upload it, hopefully, I've done it correctly. Thanks for the reminder. Alex
      Regards
      C
      Colin Mccourt, May 11, 2019
  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice