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Sphinx EDM on Applied Science!

Discussion in 'General Talk' started by Rob Taylor, Mar 12, 2019.

  1. Rob Taylor

    Rob Taylor Master
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    Ben Krasnow got his first (in a series of, by the sound of it) EDM video up as promised and the OB Sphinx gets a starring role!



    EDM's been pretty heavily featured in my "to build" list for a couple of years or so now. I frequently seem to need to machine hardened materials, make hard internal corners, or other EDM-only features that I end up having to work around. Not having a surface grinder exacerbates the issue on the hardened stuff, too.

    Other than the Dynomotion board being kind of expensive (in essence, a $250 Arduino running 8-axis grbl- motor drivers still required), but I think that's just because it's FPGA like the Mesa boards, and possibly the high-current EDM PSU being likely much more expensive, this seems eminently doable. Not only doable, but actually pretty easy. It's a price hurdle, not a complexity hurdle, which is great.

    The paint sprayer is only a couple hundred bucks or so and I already have the same model he uses anyway (great for garage repaints, if anyone has one of those coming up this spring!:ROFL:).

    Looking forward to the other videos, looks like he's gonna do wire and sinker EDM after this!

    Edit: finish your sentences, dummy!
     
    #1 Rob Taylor, Mar 12, 2019
    Last edited: Mar 12, 2019
    Mark Carew, MaryD and GrayUK like this.
  2. Kax

    Kax New
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    That is a drilling process I have never even knew existed. Good find!
     
  3. Rob Taylor

    Rob Taylor Master
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    Yeah, it's pretty great. Even a simple 1-axis cylindrical sinker unit would be great for shops who regularly have to remove broken taps! Not that I'd know anything about that...

    This is the PSU. It is, as I suspected, Not Cheap: BX17 Arc Generator - €3000 is not nothing for one small part of the whole. It's cheap enough, however, that I suspect trying to DIY it wouldn't be a valuable use of time. 30A, up to 200kHz, fully controllable and programmable, frequency mode, constant energy mode, etc etc.

    That said, it makes me wonder if simply PWMing a high-current source through a high-current high frequency switch (MOSFET, IGBT, whatever is appropriate), like a TIG or stick welder (MIG is voltage controlled, no good), could sufficiently approximate the general idea to actually replace it on a temporary (or occasional usage) basis. You could still take a voltage reading off the cables to get the arc length to pass back to the controller board...
     
  4. Giarc

    Giarc OpenBuilds Team
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    I did not know I needed one of these until I saw this video.:)
     
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  5. joe williams

    joe williams Well-Known
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    Very interesting!
     
  6. Joe Santarsiero

    Joe Santarsiero OB addict
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    I was poking Kyo on YT about if they posted this on the forum yet. It's a great build, but I don't know what those electronics cost yet.
     

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