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K40 12x24in rebuild (In Original Case)

Discussion in 'Laser Cutters' started by tshilling, Feb 14, 2019.

  1. Stephens

    Stephens New
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    Hi,

    Currently building this out of an old K40 case, just wondering what bearing was used in the printed bearing holder?
     
  2. Giarc

    Giarc OpenBuilds Team
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  3. mjtq

    mjtq New
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    Hi,

    I encountered the same obstacle. I have everything bought and mounted except the bearing that is supposed to go into the bearing holder. I could not figure it out from the pictures either on replicantfx.com. Has anyone completed this build and/or has information and details on said piece of the build? Thanks.
     
  4. Giarc

    Giarc OpenBuilds Team
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    He has a 3D model available to download. All the parts are visible in the assembly. K40 Rebuild in Original Enclosure (12x24in Cut Area) by Hawking
    upload_2021-3-10_20-10-10.png
    upload_2021-3-10_20-10-53.png

    File formats available in the Thingiverse files:
    upload_2021-3-10_20-13-55.png
     
  5. mjtq

    mjtq New
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    Thanks for your post. I have ordered a 5/16 by 7/8 bearing. Hope it works.
     
  6. Guy Snyder

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    I believe they are using the 608ZZ 8x22 mm 608Z Metric Ball Bearing. Or 608 for short.
     
  7. _Lauren_

    _Lauren_ New
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    Quick question.
    What kind of 20 toothed metal bearing can I use in the place of the 2 printable ones for the 5/16 shaft. Or what can I use to substitute those for metal ones. Im in the materials phase of rebuilding this except on "stilts" so I can operate a rotary and install a mechanical z bed. Ill also be moding the case if not trashing all together since it wont be quite deep enough. That or cut the bottom out to place on top a table with a square basin cut out if it to support this idea
    Thanks
     
  8. Giarc

    Giarc OpenBuilds Team
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    I looked and could not find any.

    I am doing a similar conversion and did not feel good about using 3D printed pulleys. one thought I had was to put the Y stepper n the middle and get a dual shaft stepper. That way I could use aluminum pullies at each end and shaft coupler from the stepper to the shaft. But after mulling it over, I realized I could just build a bigger enclosure out of 2020 tslot and acrylic (or plywood sides) and build a larger enclosure with more cutting area and then use one larger stepper with a shaft coupler and two pullies. You could also do this with the existing plan, but you need more room along one of the Y axis so you would loose cutting area. Another reason for this decision is that I could build it deeper too, and have a rotary axis and z lift bed. Originally I was gong to cut the bottom out of the K40 and in the end I realized all I would have left was the flimsy remnants of the K40 perimeter and the top doors.
     
  9. _Lauren_

    _Lauren_ New
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    I'm now in the building phase. Ive decided to just trash the casing and go for 800x600mm. At this time I'm going to try the 3d printed pieces to see if I like the feel. If not I have a few backup options. Check this post out

    Log into Facebook | Facebook

    Its a k40 laser enhancement group on Facebook that i joined. I decided to take the question there and see what other ideas were out there also. Theres some good advice here also mostly with the idea that you have
     
  10. Jason32473

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    I am attempting this build but I have an issue. I dont see the bearings in the BOM that go in the bearing holder? Also are the V Bearings mentioned on the Y carriage are they the same same the V Wheels in the BOM?




    Read more about this build...[/QUOTE]
     
  11. Jason32473

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    Any luck on finding a metal toothed bearing?
     
  12. Giarc

    Giarc OpenBuilds Team
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    No. I may just put an 8mm shaft coupler on then use 8mm pulleys. I decided against using the original case. I found it would be easier using extrusions for the case because I want space for a rotary axis. I can also go bigger.
     
  13. Graeme Stevens

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    Even at 2023 prices I'm looking at around £100 direct cost for the upgrade. Most of that is extrusion, a piece of mdf, some acrylic and a load of fittings. New mobo is not factored in, I had that to use on the K40 anyway.

    If I buy a new laser head I'll be up to £150 in total. If I factored in the cost of the K40, less than £300*, I have paid £500 (including new mobo) for a 40w laser with a 410 x 640 cutting area. Another £100 will see an adjustable bed. I can't see a comparable machine, let alone a better machine, for less than twice that.

    This, and others, are viable upgrades even if you buy a new K40, but there are loads of second hand ones on ebay anyway.

    Mine is not an exact copy of this, it mixes and matches with some other builds.

    *mine was free, the first one they sent was dented so they sent a second one and didn't want the first one back. It was fully functional and has been in use for almost two years.
     

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