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You could build everything flat like a normal ox and just build a box (or use solid layers-much heavier) with a spoil board on top to...
I am curious where you got the 5% error from. Or did I miss it in the discussion?
Yes. I use straight a lot when cutting wood because I have old router bits.
It may because you are using an upcut but and it is tearing out the wood. Some people use downcut bits to avoid this tear out.
Great find on the air hose/mister.
I think we all wandered with the thread, but all is well that ends well -- and no shouting. ;)